One of China's Experienced Precsion Sheet Metal Manufacturer and Exporter. https://www.sheetmetalxj.com/

Dongguan, China -- (ReleaseWire) -- 10/13/2022 -- For sheet metal product design, whether designers can skillfully use sheet metal technology in design is directly related to the difficulty and success of product manufacturing. Sheet metal process is a complex process, involving many aspects, including sheet metal construction method, sheet metal punching and notch design, groove and punching, shape printing, mold and punching, bending, etc. Whether the sheet metal material can be scientifically and reasonably used in the production and manufacturing of products, the proficiency of sheet metal technology plays a great role. The higher the proficiency of sheet metal process, the easier it is to realize the production and manufacturing of products.

In the design of sheet metal parts, designers need to have an in-depth understanding of the material of the product and its applicable processing technology. In the process of design, they should consider the later production and manufacturing of the product, comprehensively consider the aspects of modeling design, color expression, material selection, man-machine interface, etc., and integrate their own creative design on the basis of realizing the structural function of the equipment, so as to make the equipment simple, beautiful and comfortable to use.click here to learn more about JIATONG XJ China Sheet Metal Manufacturer.

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The manufacturability of sheet metal parts refers to the difficulty of parts in punching, bending and stretching. Good technology should ensure less material consumption, less number of processes, simple die structure, high service life and stable product quality. In general, the biggest impact on the manufacturability of sheet metal parts is the performance of materials, the geometry, size and accuracy requirements of parts.

Dongguan, China -- (ReleaseWire) -- 10/13/2022 -- The manufacturability of sheet metal parts refers to the difficulty of parts in punching, bending and stretching. Good technology should ensure less material consumption, less number of processes, simple die structure, high service life and stable product quality. In general, the biggest impact on the manufacturability of sheet metal parts is the performance of materials, the geometry, size and accuracy requirements of parts. In order to fully consider the requirements and characteristics of processing technology in the structural design of thin plate members, several design criteria are recommended here.

1.Simple Shape Criterion
The simpler the geometry of the cutting surface, the more convenient and simple the cutting and blanking, the shorter the cutting path and the smaller the cutting amount. For example, straight lines are simpler than curves, circles are simpler than ellipses and other high-order curves, and regular graphics are simpler than irregular graphics.

2.Guidelines for Saving Raw Materials (configuration guidelines for punching parts)

Saving raw materials means reducing manufacturing costs. Bits and pieces of leftover materials are often treated as waste. Therefore, leftover materials should be reduced as much as possible in the design of thin plate components. The waste materials of punching and cutting shall be minimized to reduce the waste of materials. In particular, the effect is remarkable when cutting large quantities of components. The ways to reduce cutting corners are as follows:

1)Reduce the distance between two adjacent components.

2)Clever arrangement.

3)Take out the material at the large plane and use it for smaller components.

3.Criterion of Sufficient Strength and Stiffness

1)the bending edge with beveled edge shall avoid the deformation area

2)If the distance between the two holes is too small, cracks may occur during cutting.

The punching design of parts shall consider leaving appropriate hole edge distance and hole spacing to avoid punching crack. The minimum distance between the punching edge of the part and the shape is limited according to the shape of the part and the hole. When the punching edge is not parallel to the contour edge of the part, the minimum distance shall not be less than the material thickness T; When parallel, it shall not be less than 1.5T.

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One of China's Experienced Precision Sheet Metal Manufacturer and Exporter Since 2001. https://www.sheetmetalxj.com/

Dongguan, China -- (ReleaseWire) -- 10/13/2022 -- For the design of holes, in addition to meeting the product requirements, they shall meet the requirements of easy processing or not affecting the subsequent process and beauty after processing.

(1) Try to avoid opening the square hole to the bending root: the stretching of the plate after bending will lead to hole deformation. If the hole is made manually, it will increase the processing difficulty. click custom sheet metal parts immediately to learn more information.

(2) The processing method of screw hole can be realized by different methods: direct tapping on plate; Flanging tapping; Riveted nut; Spot welding of nuts and other methods, specific different sheet thickness and screw hole size should be different methods.

The structural design of sheet metal equipment is closely related to the production process. With the improvement of the automation of sheet metal equipment, we need to constantly understand and contact new sheet metal knowledge, which provides a guarantee for better processing technology of designed parts in the future. In order to ensure the quality of the products and improve the competitiveness of the enterprise in the industry, the processing cost can be reduced as much as possible.

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